QUALITY CONTROL: IN-HOUSE TESTING AND MANUFACTURING PROCESS
QUALITY CONTROL - TEST AND INSPECTION FACILITY
Fyrex has a strict Quality Control Department. Our Products undergo a series of tests at our in-house testing department. All products are manufactured under strict quality control. We are equipped with all the latest testing facilities as per IS: 15683 & IS: 4308.
Fyrex Extinguisher comes with a warranty of 10 years. And for us, this is not a false promise. That is why once all the components are fitted together, we conduct thorough checks to make sure that the extinguisher is in perfect condition.
Various tests are conducted on every batch of fire extinguishers as per IS: 15683
• Operating Temperature Test
• MED and BRT Test
• Resistance to Temperature Changes
• Leakage Test
• Impact Resistance Test
• Vibration Resistance Test
• External Corrosion and Internal Corrosion Test • Tapping Test
• Intermittent Discharge Test
• Burst Test
• Pressure Cycling Test
• Crushing Test
• Mounting Test
• Valve Burst Test
• Hose Assembly Burst Test
• Pressure Gauge Calibration
• Method of Operation
We are also having in house Dry Chemical Powder manufacturing facility. We manufacture products with latest technology & formulation including 100% siliconization. The manufacturing is totally automated which ensures consistency in quality for each batch and follows strict norms of ISO 9001 for Quality Management System, ISO 14001 for Environment Management System, and OHSAS 18001 for Occupational Health and Safety Management System.
Tests Conducted on every batch of Dry chemical powder as per IS: 4308
• Main Chemical Constituent Analysis • Apparent Density Test
• Hygroscopicity Test
• Water Repellency Test
• Moisture Content test
• Rate of Flow Test
• Fire Test
• Temperature Resistance Test
All Equipment’s used for testing are approved from NABL Lab and are calibrated annually.
QUALITY CONTROL MANUFACTURING PROCESS
FIRE EXTINGUISHER BODY SECTION
Fyrex Purchases steel from original and reputed producers- Tata Steel/Essar.
Our CRCA steel sheets are IS513 compliant.
A specialised Deep Draw process is carried out to give the CRCA steel sheets the shape of a container.
AUTOMATIC MIG WELDING SECTION
Our Welding Process Start with bringing a metal inert gas in MIG welding machine. As welding is prone to generate heat of 1000 0C. Our MIG use ACN. ACN is a mixture of Argon & Co2 gas in 80:20 Ratio. ACN being an inert gas keep the container safe from burning. Since flux is not used in this process, there is no chance for the entrapment of slag in the weld metal resulting in high quality welds.
Also our Welding Process is fully automatic which result in helping us giving Quality Assured Products.
INDIA’S MOST ADVANCED ANTI CORROSIVE TREATMENT
Best method for Anti corrosive treatment is shot blasting method and keys benefits are:
• Shot blasting eliminates the usage of non-eco friendly and harsh chemicals.
• The finished surface obtained is absolutely free from chemical deposits, scales and dust content.
AUTOMATIC POWDER COATING SECTION
Fyrex has its own automatic powder-coating unit that has enhanced efficiency of powder coating powered by internal and external coating reciprocator. This system provides smooth, swift and precise movement of speedy and uniform coating.
